Plant List

CNC MACHINING CENTRES

  • MAZAK Integrex 200S 5thaxis CNC machining & turning centre 1.1m bed, 12,000 RPM spindle
  • HAAS VF6D 4thaxis CNC machining centre 1.8 metre bed, 10,000 RPM spindle
  • XYZ CNC 3-axis CNC machining centre 1 metre bed, 8,000 RPM spindle
  • CNC Wire eroder
  • All CNC machining centres are networked tothe offline CAD modelling system (Solidworks and CAMworks)

AMADA EML COMBINEDLASER & PUNCHING MACHINE

  • Dual AC servo direct drive motors provide 30T of variable punching stroke.
  • 1800 hits per minute, 45 station Z style turret
  • 4kW laser oscillator providing high speed laser cutting.
  • 4 station high speed tapping unit allows in cycle threading operations
  • 2500mm x 1525mm bed sizes

AMADA VIPROS 3 23510 CNC PUNCHING MACHINE

  • 44 Stations Accurate to 0.07mm
  • 445 Punches per minute on an 8mm pitch
  • Max sheet size 5000 x 1250x3mm mild steel
  • 30 tonnes press capacity
  • Brush table
  • Deep forming up to 20mm (up form)
  • Folding up to 45mm long 25mm high

AMADA TOGU

  • CNC Tool Grinder

PRESS BRAKES

  • AMADA HFE 4m bed length 220 tonnes
  • AMADA ITS 3m bed length 100 tonnes
  • AMADA HFB 3m bed length 100 tonnes
  • AMADA HFE 3m bed length 130 tonnes
  • AMADA ITS 2m bed length 50 tonnes
  • AMADA HFE 3m bed length 130 tonnes

METAL SHEARING

  • AMADA 4065 x 6mm Guillotine
  • AMADA 3050 x 6mm Guillotine
  • AMADA 2545 x 6mm Guillotine

POWER PRESSES

  • AMADA 45 tonne power press x 2
  • AMADA 60 tonne power press
  • AMADA 110 tonne power press
  • AMADA 150 tonne power press with deep drawing facility (75mm)
  • AMADA 150 tonne power press with robotic feed system
  • AMADA 200 tonne power press
  • AMADA 200 tonne power press with robotic feed system x 2

DECOILING & PUNCHING LINE

DECOILER

DIMECO Press Feed Line:

Thickness

  • 3mm up to 500mm
  • 4mm up to 400mm
  • 5mm up to 100mm
  • 500mm +/-50mm

Width

  • 500mm maximum

Coil Weight

  • 2 tonne maximum

Coil I/D

  • 500mm +/- 50mm

Coil O/D

  • 1450mm

POWER PRESS

AMADA TPEX 150 tonnes

INSPECTION & TEST

  • Mitutoyo 550 Coordinate Measuring Machine (CMM)
  • Mitutoyo profile projector
  • Mitutoyo vernier callipers and micrometer screw gauges

OTHER EQUIPMENT

  • AMADA Corner Notcher x 2
  • PEM 6 tonne inserter
  • SCAIKY Spot Welder
  • Stud welding machines
  • Tube bender
  • CNC Colchester lathe x 2
  • GEKA hydracrop 80/150
  • TIME SAVER Grainer
  • AMADA SP30 PunchPress x 3
  • PEM 8 tonne inserter (auto)
  • Mig and Tig Welders
  • CNC Bridgeport milling machines x 2
  • Wire eroder
  • Pillar drills
  • Box & Panel folder 1200mm long

POWDER COATING FACILITIES

Four lines maximum length 7m, with reciprocators

  • Mild steel –Iron Phosphate/ degrease
  • Zirconium Phosphate/ degrease
  • Aluminium five stage chromate conversion
  • Zintec andGalvanised –Mordant T Wash

CLEAN ROOM& ASSEMBLY FACILITIES

ISO level 7 clean room with ultrasonic cleaning equipment for precision machined component preparation and assembly.

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EXC4 CE MARKING ACCREDITATION

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